In July 2017, Specified Fittings had the privilege of being featured in a Domestic Manufacturing series of Global Business North America Magazine, examining the perks of purchasing domestically manufactured plastic pipe fittings rather than having equivalent parts shipped overseas. We typically rely on word-of-mouth in the plastic pipe fittings world, so this amplification of our services and offerings to the plastic pipe manufacturing industry was a real treat. See the Domestic Manufacturing article below.
Written by Lisa Barry, Senior Editor of Global Business Magazine
Specified Fittings is about to get “crazy.” That’s according to Executive Vice President, Kevin Hawkins. The “crazy” Hawkins is referring to is the good kind of crazy that every company longs for: a success-driven crazy that results in growth and expansion.
Also known as a “swage” reducer, these fittings have become “regulars” here at Specified Fittings. They offer many advantages for a myriad of situations.
When a pipe fails, it’s rarely due to the main body of the pipe run. The flaw usually lies in the details: individual pipe fittings that must facilitate complex changes without causing pressure to impact any one point. A swedge reducer is one of these crucial pipe fittings, which is why we have devoted so much care and attention to designing reliable versions of this product.
A well made and implemented swedge reducer adjusts the diameter of the main pipe run without inhibiting flow. The smooth, rounded structure causes liquids to bounce rather than hit pressure points and create leaks. Our swedge reducers are built with two top priorities: eliminate failure points and maximize flow.
Our Swedge Reducers
One Piece Swedge Reducers
Each of our swedge reducers is built in one piece and composed of the same material throughout. We use pipe to reduce diameter instead of sheet material, as pipe is smoother and maximizes flow, protecting the rest of the pipeline from becoming damaged. Our swedge reducers are fully rated, adding no additional restrictions to your design. In addition to the practical perks, our single piece swedge reducers are also faster to manufacture, meaning they will be in your hands faster than multi-material fittings of the same variety.
Concentric and Eccentric Swedge Reducers
Our basic concentric design is available up to 63 inches in diameter. Concentric swedge reducers form a straight line in which the center of each section lines up exactly. For a fully optimized flow rate, we recommend an eccentric swedge reducer, which guides the movement of the contents by varying the center of each section. We custom-engineer eccentric swedge reducers to ensure a maximum flow rate for your project. In addition, we keep a stock of 48″x42″, 42″x36″, and 36″x30″ eccentric swedge reducers, designed for optimal flow characteristics.
All our swedge reducers are compliant with the American Water Works Association in all DR’s. A Factory Mutual certification will be included with your purchase upon request. Please contact us to order your custom swedge reducers.
Some of those in the mining business are comfortable with traditional corrugated steel ducts, but PVC is a safer, more cost-effective alternative that deserves a second look. Next time you repair your underground mining duct, consider the newer, more efficient alternative.
Specified Fittings uses a process in which we pull a hole through the wall of the mainline pipe. This method leaves a lip that is then fused using standard butt fusion procedures to the proper sized outlet pipe. Specified Fittings offers any size from 6″x4″ through 63″x48″.
If a pipe system you oversaw ever had a major leak, the cause was likely a poorly constructed or installed pipe fitting. With greater complexity than a length of pipe, pipe fittings must still bear the weight, friction, temperature fluctuations, and other forms of wear and tear that the rest of the pipeline is exposed to. Universally, the first parts to lose integrity are the seams, so we have done away with seams. Here are the results.
A pipe is only as strong as its weakest link. However, an effective backing ring can support and enhance the o-ring, flange adapter, or other fitting it’s paired with. Our pipe fitting design is focused on the big picture: how each piece aligns, how they rely on and support each other to create a reliable, resilient infrastructure. That’s how we got into the custom fittings business. No matter what the ring is backing up, we can custom select the size, shape, and material to get the job done.
Backing Ring Materials
This hearty alloy is rich in graphite, making it more resistant to pressure and impact than other grades of cast iron. In the casting process, the graphite forms into spherical nodules, creating a crack-resistant structure.
Ductile iron is the most affordable and most machinable material we suggest for backing rings. We coat each iron fitting in either epoxy or primer to shield against corrosion, though it’s still more vulnerable to moisture than steel.
It is generally more friction-resistance than steel due to the high graphite content, though this varies depending on the quality of the friction. Consult an expert to determine which material is best for your situation.
The second-most affordable backing ring option is steel protected from corrosion with a thick zinc coating. If the coating wears away, it still rusts slower than iron. However, galvanized steel doesn’t offer the same level of corrosion resistance as stainless steel. In low-moisture, low-pressure settings, galvanized steel is the best fit.
The most corrosion-resistant iron alloy is formed by introducing chromium to molten steel. It’s well suited for transporting liquids, even salt water and certain acid contents. However, chlorinated water is the enemy of stainless steel and leads to rust.
This in-demand material requires the greatest cost investment but lasts longer in humid conditions.
Pro tip: If two stainless steel fittings are held together under friction, they will eventually weld into one piece. This is something to bear in mind in the long term, as it can complicate repairs.
Don’t see your material on the list? We fabricate and mold new fittings every day. We would love to accept your custom order. Get a quote on your pipe fittings order.